BRR Engineering

Materials Guide

PLA vs PETG vs ABS

The three workhorses of FDM 3D printing. Each is great at different jobs — here's how to pick the right one for your part.

At a glance

PLAPETGABS
Glass transition (sags around)~60°C~80°C~105°C
Strength (tensile)High but brittleMedium, ductileMedium
Impact resistanceLow (cracks)HighHigh
UV / outdoor durabilityPoorGoodFair
Chemical resistancePoorGood (water, weak acids)Good (oils, alkalis)
Print difficultyEasyEasy–mediumHard
Needs heated enclosureNoNoYes
Fumes / ventilationMinimalMinimalYes — needs ventilation
Smoothing optionsHardHardAcetone vapor smooth
Relative cost$$$$$

When to pick each

PLA

The fast, easy, high-detail material for indoor parts.

  • Prototypes, fixtures, jigs, or decorative parts
  • You need fine detail and crisp edges
  • The part stays indoors at room temperature
  • Tolerances matter and warping is unacceptable

PETG

The strongest all-purpose pick for real-world use.

  • The part lives outdoors or in sunlight
  • It needs to flex without snapping (clips, brackets, hinges)
  • Water or weak chemicals are involved
  • You want a tougher PLA replacement without the ABS hassle

ABS

The specialty pick for heat, impact, and acetone smoothing.

  • The part will live in heat (under a hood, near exhaust, in a hot car)
  • It needs to survive repeated impacts (LEGO is ABS)
  • You want acetone-vapor smoothing for an injection-molded look
  • Chemical exposure to oils or alkalis

Quick rules of thumb

  • Will it sit in a hot car? Skip PLA. Choose PETG (good) or ABS (better).
  • Will it live outdoors? PETG is the safest default. PLA degrades in UV; ABS is okay but yellows.
  • Mechanical part with stress, impact, or vibration? PETG or ABS — both ductile. PLA cracks.
  • Need a smooth, glossy finish? ABS, then acetone vapor smooth. The other two need post-processing or coating.

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